The ceramics industry is undergoing a major transformation. Advanced technologies and automated systems are revolutionizing production processes, making them more efficient, safe and sustainable. Whitech, with its Ceramics Division, is among the key players in this change, thanks to solutions designed to address the industry’s most critical challenges.
The new casting and demoulding machinery for plaster molds represents a decisive step toward advanced automation. By integrating robotic technologies, it ensures not only optimized management of the production process, but also improved safety for operators and a significant reduction in waste.
The new approach to casting and demoulding
In traditional ceramic production, manual mold handling poses no small challenge: heavy molds, long cycles and high error margins. With Whitech’s new machinery, these obstacles are a thing of the past.
Thanks to a fully automated system, the machinery optimizes every step of the process:
- Effortless mold handling: Advanced robots eliminate the need for manual lifts, handling molds that can exceed 200 kg with extreme precision.
- Adaptability to production models: Casting and demoulding times and methods are adapted to the needs of each specific production line, minimizing downtime.
- Risk reduction: With automation of critical operations, operators work in a safer environment without being exposed to heavy loads or repetitive movements.
Why automation is the future of the ceramics industry
In addition to optimizing production cycles, automation makes it possible to address some of the industry’s most pressing challenges, such as sustainability and energy efficiency.- Efficiency without compromise
Whitech’s machinery reduces processing time and improves the quality of the finished product. The precision of the robotic system eliminates errors resulting from manual handling, ensuring high production standards. - Improvement of working conditions
Manual lifting of heavy molds is not only inefficient, but poses a significant health risk to operators. Thanks to robotic technology, the new machinery eliminates this risk, creating a safer and more modern working environment. - Space optimization
The system eliminates the need for traditional benches, allowing the factory layout to be completely rethought. The space thus freed up can be used for other production activities, increasing overall operational capacity. - Intelligent monitoring
Thanks to advanced sensors and control software, every stage of the process, from casting to demolding, is monitored in real time. This enables rapid intervention in case of anomalies, avoiding waste of time and materials.
A concrete example of innovation
Whitech’s new machinery is the result of years of research and development. Its design meets the needs of an industry increasingly oriented toward production flexibility and sustainability. But what are the concrete results?In a recent application at a leading ceramic company, the introduction of the machinery reduced production time by 25 percent and cut the risk of errors during the casting process by 30 percent. In addition, thanks to the optimized layout, the company was able to reclaim 20 percent of production space, allocating it to new development lines.
Whitech: a strategic choice for the future
Choosing Whitech means investing in a technology partner that can offer concrete solutions to improve production. The company not only supplies machinery, but also supports its customers in all stages of the process, from design to implementation and maintenance.With the new casting and demoulding machinery, Whitech once again proves that it is a benchmark for the ceramic industry, offering:
- Reliable technologies: Tested to ensure high performance over time.
- Customized solutions: Designed to fit each customer’s specific needs.
- Ongoing support: A team of experts always available for advice and technical assistance.
Conclusion: automation as a strategic investment
The introduction of automated solutions such as the Whitech machinery represents not only an operational improvement, but a real cultural change for the ceramics industry. By reducing risks, optimizing time and improving the quality of work, companies can position themselves more competitively in the global market.The future of ceramics is here: efficient, safe and innovative.Whitech is ready to accompany you on this journey.
